North American Recruiting & Consulting

North American Recruiting & Consulting is a national executive search firm serving a variety of industries and disciplines

Plant Manager

Job ID
CRT0795
Salary
$65-75K; bonus
Other Compensation

The Compensation plan for this position is based on a number of factors.  There will be a Base (depending on Experience—the initial base will be close to $65-75 K per year).  There is a Bonus Plan which is based, in simple terms, on two prime factors.  The first is whether or not the client’s profit is at least 80% of their projection and if so, then everyone who is eligible for a bonus can receive their bonus.  The second factor is based on how well you personally make your specific numbers (see the above for how this position is measured) for the year.  Your Bonus COULD BE Up To 50-100% of your BASE.  (The bonus is paid in late January or early February of the following year).  The specifics of what your individual numbers are will be discussed at the point of offer.

 

Our client has an excellent Benefits Package, relo package, 401 K plan, Medical/Health plan, and Disability Plan.

 

For more information please contact the individual below.

Location
Longview, TX
Client Overview

My client has been in continuous operation for over 100 years and each year, during the past ten years, has seen an increase in business and has been able to see an increase in their profit margin.  They have successfully been able to continue to penetrate their market space and have, in the past five or so years, purchased some of their competitors, thus expanding their market share.  They manufacturer a very specific product used in their market sector and have a solid history.

One aspect of this client is that they are very clear in what they are looking for in terms of candidates for all of their positions and take all of their potential “new” employees through a very extensive interview process.  While their process is extensive it usually ensures that both my client and candidate are good fits for one another.

Our Client is the world’s premier corrosion protection system for oilfield steel tubular goods in down-hole service. One product is a fiberglass-epoxy liner placed inside steel tubing, and it comprises the bulk of our client’s sales activity. Our client has successfully managed to develop worldwide name recognition for their product line, as well as a reputation of providing excellent corrosion solutions. This effort is supported by a very professional level of representation in worldwide manufacturing and marketing partners.

Highlights of recent activities include inquiries for our client’s products into sour gas & oil production applications, as well as offshore large diameter water injection wells. In addition, the results of recent R&D efforts show considerable promise of offering several new liner systems to their corrosion showcase. It is their goal to develop and maintain the most comprehensive offering of liner options to fit the full spectrum of oilfield applications; from shallow water injection wells to high temperature deep sour-gas production wells, for both onshore and offshore service. A new welding connection technology will also benefit the marketing of our client’s internal linings for transportation lines and pipeline projects.

Domestic sales of our client’s products into the key area of secondary and tertiary oil recovery projects have demonstrated steady growth. Future CO2 and water-flood expansion projects in the Mid-Continent and Permian Basin should support steady booking levels. Improved throughput capacity at the West Texas and the new North East Texas plant has been a necessary and rewarding complement to the sales growth.

Position Description

Overall responsibility for production planning & control, scheduling, productivity, materials, inventory, quality, safety, maintenance, labor relations, housekeeping and costs for all Production and Service Departments of our client.

Essential Duties and Responsibilites

ESSENTIAL DUTIES & RESPONSIBLITIES, include the following.  Other duties may be assigned:

  • Manage production for maximum quality, productivity, efficiency and safety.
  • Maximize the integration of MRP system tools into all areas of company daily activities.
  • Develop and execute long-range facility and equipment programs.
  • Manage materials control, Inventories, Cycle Count Program and associated   controls, planning & analysis.
  • Manage capacity requirement planning.
  • Work with engineering to maintain operational quality standards.
  • Develop & manage direct & indirect labor budget and plant operating overhead to budget.
  • Enforce impartially all safety and quality policies and standards.
  • Train employees in safe operation of equipment; conduct safety & plant training as required, conduct safety walk-thru investigations & follow-through.
  • Estimates personnel needs, interviews job candidates and recommends transfers and promotions from within to accommodate staffing requirements.
  • Coordinate planning and scheduling of maintenance to machines, equipment and facilities, buildings, structures, etc., at the most economical minimum loss of production time and without interruption of production schedules.
  • All Department processes and procedures documented and the appropriate individual(s) trained and cross-trained as necessary.
  • Responsible for identification, documentation, segregation, evaluation, and disposition of non-conforming products, services, or systems.
  • Responsible for driving Self-Managed Performance (SMP) program through organization through team involvement, participation, and engagement.
  • Responsible for adherence and knowledge of all ISO processes, procedures, flowcharts, and quality policy.
  • Ensure shipments of all customer orders from our client’s inventory are consistent with the delivery goals and policies of the company.
  • Provides for the inspection of incoming material against orders and specifications for correctness and for defects.
  • Supervises the receiving and storing of material, equipment, and supplies.
  • Execute receiving, shipping and all internal movement of materials as well as the measurement of accuracy of physical inventories.
  • Initiate and administer primary and ongoing training programs for all personnel in regard to inventories.
  • Manage all warehouse personnel issues.
  • Initiate and manage all environmental permits to comply with the state and federal government.

OTHER FUNCTIONS:

  • Developing and executing improvement projects on time and budget to achieve projected savings.
  • Arranges for disposal of surplus materials and maintains control over excess and obsolete materials
  • Participates in Physical Inventory as required.
  • Other duties and projects as directed by management.
  • Cross training in other work centers as needed for the business

This Position is MEASURED by the FOLLOWING:

  • 100% Safety.
  • 100% Housekeeping.
  • Zero Mfg. Variances (i.e. scrap, rejects; downtime)
  • 100% Productivity and efficiency.
  • On time service.
  • Manufacturing costs to budget
  • Sales to budget
  • Cost Reductions/Productivity Improvements (4% of COGS)
  • Zero Obsolete Inventory
  • 95% Inventory Accuracy
  • Indirect hours to budget as % of sales.
  • First Time First Pass ISO Audit
  • 100% Resolved or Active in-process status of all non-conformance items.
  • 100% SMP participation and engagement and program implementation through team(s) involvement and adherence to personal goals and objectives
  • Freight cost to budget as % of sales

PRIMARY EQUIPMENT, MATERIALS & SUPPLIES:

  • Personal Computer
  • MRPII mainframe system (CHESS)
  • Windows XP/VISTA environment
  • CAD Software (AutoCAD, Solidworks)
  • Lab Testing Equipment
  • Engineering Drawings
  • General Office Equipment

Qualifications
  • High School Diploma or Equivalent
  • BBS, BBA or Masters in relevant field and/or 10 years experience in relevant management roll.
  • Must be able to read and write in English.
  • Project scheduling, budgeting.
  • Enthusiastic leadership skills in an empowering environment.
  • PC software and database capabilities.
  • Background in integrated MRP environment essential.
  • Ability to Prioritize work.
  • Essential PC software and database skills.
  • Excellent verbal and written communication skills.  (Self-initiating / willing to make decisions and communicate & share ideas with others to solve problems).

To be considered for this position, please email your resume in Word or RTF format to Dr. Bob Turner at bob.turner@narecruiting.net.